Fibre Cement Moulds

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High quality steel templates

High quality steel templates produced with a modern cut-to-length line. A surface without scratches and no tensions in the templates provide a long lifetime.

Steel Grades

The SYRO flat steel moulds are available in hot rolled carbon steel, stainless steel or galvanized steel:

Black Hot Rolled Steel (blued surface)Tensile StrengthYield Strength (min)Elongation (min)

S355 J2G3 (ST52-3)510-600 N/mm2>355 N/mm2>17%

SYRO 3000   

SYRO 400039-52 kg/mm232 kg/mm2>19%

SYRO 5000SYRO 5000520-670 N/mm2>17%
 

Stainless SteelTensile StrengthYield Strength (min)Elongation (min)

SYRO 7000>520 N/mm2>320 N/mm2>18%

SYRO 7000 S>560-700 N/mm2>420 N/mm2>15%
  

Electro-plated SteelTensile StrengthYield Strength (min)Elongation (min)

S 350 GDZ 350 MBCO*420-570 N/mm2>350 N/mm2>16%


*available Zinc layer thickness with MB surface are Z275=275 g/m3, Z350=350 g/m3 or Z450=450 g/m3

 

Production Process
The production process for the SYRO flat steel moulds includes:

  • Trimming of steel plates to its required width
  • Oiling with corrosison protection oil
  • Deburring and rounding of rough edge
  • Wrapped in double-sided VCI foils
  • Packed into wooden boxes

Product Quality
In order to guarantee the top quality of the SYRO steel moulds

  • The tolerances are constantly checked during the production
    process
  • The moulds are handled with utmost care and are protected with oil
  • The moulds are carefully packed in to VCI foils and wooden boxes

 

Rounded corners

The SYRO flat steel moulds are made of European steel and are produced in Switzerland and Liechtenstein.

SYRO flat steel moulds are especially dedicated to fibre cement and CBPB manufacturers.

The SYRO flat steel moulds are available in the following dimensions with standard tolerances. Tolerances, which differ from the standard ones must be requested

Dimensoions Measurements Standard Tolerances

Length

max 6'500 mm

+3.0/-0.0mm

Width max 1'750 mm

+3.0/-0.0mm

Thickness max 4 mm

+/-0.2mm

Parallelism   2.0 mm
Flatness   1.0 mm / 1m

Robot

The SYRO corrugated steel moulds are made of European steel and are produced in Switzerland and Liechtenstein.

Steel Grades

The SYRO corrugated steel moulds are available in hot rolled carbon steel and galvanized steel:

Black Hot Rolled Steel (blued surface)Tensile StrengthYield Strength (min)Elongation (min)

S355 J2G3 (ST52-3)510-600 N/mm2>355 N/mm2>17%

SYRO 3000   

SYRO 400039-52 kg/mm232 kg/mm2>19%

SYRO 5000SYRO 5000520-670 N/mm2>17%

Electro-plated SteelTensile StrengthYield Strength (min)Elongation (min)

S 350 GDZ 350 MBCO*420-570 N/mm2>350 N/mm2>16%


*available Zinc layer thickness with MB surface are Z275=275 g/m3, Z350=350 g/m3 or Z450=450 g/m3

Highly precise corrugated steel moulds

SYRO corrugated steel moulds are especially dedicated to fibre cement manufacturers.

Tolerances

The SYRO corrugated steel moulds are available in the following dimensions with standard tolerances. Tolerances different to the standard ones must be requested.

Dimensions Dimension values Standard Tolerances
Length max 6'5000 mm +3.0/-0.0 mm
Width max 1'750 mm +2.0/-3.0 mm
Thickness max 2.5mm +/-0.2 mm
Pitch Height   +1.0/-0.5 mm
Pitch Distance   +4.0/-0.8 mm
Total Corrugation   +1.0/-2.5 mm

Large templates

Our corrugated templates are manufactured so precisely that they can be welded using our modern welding robot to achieve lengths over 7 m.

The SYRO corrugated steel moulds are made of European steel and are produced in Liechtenstein and Switzerland.

Application

SYRO corrugated steel moulds are especially dedicated to fibre cement manufacturers.

Tolerances

The SYRO corrugated steel moulds are available in the following dimensions with standard tolerances. Tolerances different to the standard ones must be requested.

Dimensions Dimensions values Standard Tolerances
Length max 6'500 mm  +3.0/-0.0 mm
Width max 1'7500 mm  +2.0/-3.0 mm
Thickness max 2.5 mm +/-0.2 mm
Pitch Height   +1.0/-0.5 mm
Pitch Distance   +4.0/-0.8 mm
Total Corrugation   +1.0/-2.5 mm

 

Steel Grades

The SYRO corrugated steel moulds are available in hot rolled carbon steel and galvanized steel:

Black Hot Rolled Steel (blued surface) Tensile Strength Yield Strength (min) Elongation (min)
S275 JR(ST44-2) 430-500 N/mm2 >275 N/mm2 >17%
S355 J2G3(ST52-3) 510-600 N/mm2 >355 N/mm2 >17%
SYRO 3000      
SYRO 4000 39-52 kg/mm2 32 kg/mm2 >19%
SYRO 5000 SYRO 5000 >420 N/mm2 >17%

 

Electro-plated Steel Tensile Strength Yield Strength (min) Elongation (min)
S 350 GDZ 320 MBCO* 420-570 N/mm2 >350 N/mm2 >16%

 

*available Zinc layer thickness with MB surface are Z275=275 g/m3, Z350=350 g/m3 or Z450=450 g/m3

Structured Steel templates in 3 different patterns available.

Extremely durable structured templates for the production of structured FC boards

Structured Steel Moulds with Cedar Wood Pattern

The latest state-of-the-art pattern on a flat steel mould. Never ever the production of structured wood sidings and plates was so economical and with such a high quality. Check it out and convince yourself.

The SYRO flat steel moulds with cedar wood pattern is the latest development of SYRO and is a world novelty that will set new standards to the fibre cement industry. Made of carbon steel SYRO 3000 this SYRO steel mould with cedar wood pattern is much more robust and long-lasting than comparable products made of fibre glass. Inspired by our customers SYRO developed this solution in order to help its customers to optimize their quality and to save costs.

Application

SYRO flat steel moulds with cedar wood pattern are especially dedicated to fibre cement manufacturers, which are using a press.

Advantages of SYRO Steel Moulds compared to common Resin Fibre Glass mould

  • Press result is much clearer and more detailed
  • Purchasing costs are much lower

 

Technical Specifications Mechanical Values
Yield Strength ReH  235 N/mm2
Tensile Strength Rm 360-510 N/mm2
Elongation A80 17%
Structure depth  ~ 1mm

 

 

 

 

 

Structured Steel Moulds with Stone Pattern

These steel templates are exclusively available at Elkuch. You get better quality for less money. The structured steel moulds are much more robust than the plastic forms and lasting for a very long time.

Description

The SYRO structured steel moulds are made of European steel and are produced in Northern Europe. At the moment two different stone pattern are available.

Application

SYRO structured steel moulds are especially dedicated to fibre cement and CBPB manufacturers.

Tolerances

The SYRO structured steel moulds are available in the following dimensions with standard tolerances. Tolerances different to the standard ones must be requested.

Dimensions Dimensions values Standard Tolerances
Length max 6'500 mm +3.0/-0.0 mm
Width max 1'750 mm +3.0/-0.0 mm
Thickness max 4.5 mm +0.2/-0.2 mm
Parallelism   2.0 mm
Embossing Depth  

≤1.0 mm

 

Black Hot Rolled Steel (blued surface) Tensile Strength Yield Strength (min)  Elongation (min)
S235 (ST37-2)

 

Stone Pattern

New Product Line

Syro structured polymere templates is our new product line to give FC producers more design freedom at lower investment costs. From one single master mould, which can be produced at our CNC milling center with a very high degree of design freedom, thousands of templates can be produced.